Embracing Industry 4.0 Innovative framework leads enterprise transformation and innovation.
i-TEC ERP is developed with innovative intelligence, successfully assisting enterprises in establishing ERP, MES, IoT, and big data analysis, creating a new framework that aligns with Industry 4.0 and reconstructs business models, helping enterprises lay out smart factories and continuously creating digital value.Establishing a Smart Factory.
APS+MES+IIOT
The evolution from automated production equipment to a smart factory, combined with IoT, big data analytics, and intelligent devices, enables rapid response to manufacturing schedules, assisting companies in driving innovative transformations and continuously enhancing their brand, value, and competitiveness.APS+MES+IIOT
Integration of Production Automation, MES, and ERP.
Integrating ERP with MES, IoT, and big data, further evolving the integration of IT/OT, enables greater flexibility in handling small-batch, customized production, and creates a highly efficient smart manufacturing paradigm.Smart platform for coordination of production and marketing.
Through the established material rules and using safety stock as a baseline, critical materials are locked and tracked. Future forecasted inventory levels are calculated through big data analysis.By considering the current order's expected delivery date, material demand simulation calculations are performed, providing the sales department with rapid and accurate delivery date predictions. This serves as an integrated platform for immediate response and communication with customers regarding inquiries and orders.
Collect and report real-time information through IoT.
Interconnected on-site machine equipment allows real-time collection of production information such as production quantity and working hours, which is integrated with the ERP system to facilitate dispatching and automated production reporting. Additionally, various real-time dashboards are generated to display production progress, machine utilization, and other relevant data. This integration of on-site equipment with the ERP system enables efficient management and monitoring of production activities, enhancing overall visibility and control over the manufacturing process.Web-based production reporting system on mobile or tablet
Use smartphones or tablets to integrate information with ERP for dispatching and production reporting.
- In-house or outsourcing production reports become easier by utilizing smartphones or tablets.
- Outsourced vendors can report their work online using their independent accounts and passwords. Additionally, delivery drivers can collaborate on reporting.
- A full-text and full-field search engine - Rapidly locate documents/items.
- Collect on-site information such as labor hours, machine hours, and output quantity by using barcode scanning, providing fast and accurate feedback on the real-time production progress.
- Synchronizing work reporting data with the ERP system - Gaining full control over in-house and outsourced lead times, enhancing logistics and information flow synchronization.
- Providing real-time abnormal information for in-house and outsourced operations, including a rework of defective products, material defects, replenishment of defective products, and production schedule delays.
Mobile Warehouse Management System (WMS)
Utilizing wireless handheld devices and barcodes for applications such as receiving and purchasing, order picking and shipping, warehouse transfers, and storage location stocktake.Real-time reporting information to the ERP system, optimizing the inbound and outbound processes, improving warehouse efficiency, and gaining real-time visibility into inventory within the warehouse and storage locations.
Intelligent advanced planning and scheduling (APS)
The APS (Advanced Planning and Scheduling) module integrated within the ERP system tightly integrates scheduling algorithms with all available resources. Using advanced intelligent algorithms, it considers the limited resources of the enterprise to balance the supply and demand of materials and production capacity. It provides optimal scheduling plans, allowing for quick responses to customer inquiries and delivery requirements, effectively reducing the order-to-delivery (OTD) time, lowering production and inventory costs, and enhancing order fulfillment rates.Real-time production dashboards
By using color-coded lights, the real-time production progress of each workstation and the current status of job assignments on the production line can be visually displayed. This provides a real-time dashboard for optimal decision-making in production and sales, ensuring on-time order fulfillment and production.