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Order Delivery Date Estimation

Simulate and calculate the material demand and productivity according to the order (S/C) while considering factors such as inventory, available quantity, on-order inventory, procurement batch, labor, machine capacity, etc., to calculate the estimated delivery date, and keep the simulated material demand and capacity temporarily stored, waiting for the customer to place an order.

Advanced Work in Process Inventory Management

During multi-layer processing operations, provide real-time query and corresponding inventory change details in multiple warehouses, on-site, and outsourcing manufacture.
At the work center or processing factory, according to the process transfer operation, generate the process warehousing order and the material requisition order at the same time, reducing the occurrence of repeated input and errors by manual labor and according to the production warehousing and entrusted warehousing orders, automatically write off the finished product and semi-finished product inventory of the work center or processing factory.

Management & Application of Toyota Production System (TPS)

With "TPS push/pull management settings."

  • Push process:
    After completion at the previous station, it can automatically transfer the work in process inventory between work centers/production units to the next station.
  • Pull management:
    It can control the material requisition mechanism, clearly distinguish between material movement and inventory ownership, implement "work in process inventory management operations," assist in the integrated inventory of materials throughout the factory, and provide real-time production progress display boards and light signal warning management.
ABC Inventory Control in the Warehouse

Material control distinguishes between materials that can be overdrawn and those that cannot be overdrawn while providing query operations for general, on-site, and entrusted warehouses. It can query and control inventory, available quantity, and on-order inventory quantity separately.

SFC On-site Information Feedback
Integrating on-site reporting stations and machine equipment to "collect production information in real-time," such as production quantity, working hours, etc., and upload it to the cloud.
Combined with ERP to produce daily work reports, "dynamically presenting the latest production progress," and can be integrated with the MES manufacturing execution system.
SFC 現場資訊回報
WMS 行動倉儲管理
Mobile Warehouse Management System
Use wireless handheld devices and barcode applications to manage storage locations instantly when receiving goods, picking, shipping, taking inventory, etc., and reporting changes to the ERP system.
Optimize the inbound and outbound process, improve warehouse efficiency, and keep track of the current inventory status in the warehouse/storage location in real-time.
Sales and Operations Planning Smart Platform
Departments communicate and collaborate across departments through the sales and operations planning platform.
Achieve 0 communication gaps between departments, 0 waiting for delivery date replies, 0 omissions of critical tasks, and 0-time differences in decision-making and execution.
Sales and Operations Planning Smart Platform
APS Advanced Planning & Scheduling System
Advanced Planning & Scheduling System
Considering the enterprise's limited resources, advanced algorithms balance the supply and demand of materials and productivity.
Provide optimal scheduling planning, quickly respond to customer inquiries and delivery dates, effectively shorten the time from order to shipment (OTD), reduce production and inventory costs, and improve order delivery rate.
Automatic Warning Management of Light Signals
Progress tracking light signal management, according to the scheduling plan from material preparation > production > completion and storage, the system automatically presents the on-site production progress with red, yellow, and green lights for warning management.
Automatic Warning Management of Light Signals
Real-time Production Progress Display Boar
Real-time Production Progress Display Board
Use color light signals to instantly display each workstation's progress and the production line's current dispatch status.
Provide a real-time dashboard for production and sales' best decisions and implement the purpose of achieving orders/production on schedule.
Complete Trackability of Production History
Including material suppliers, incoming inspection, entrusted manufacturers, work centers, IPQC/FQC, etc.
Through the production batch number, trace the complete production history and also provide batch cost and production efficiency analysis information.
Complete Trackability of Production History
BOM Multi-version Application
BOM Multi-version Application
In response to the diversification of customer needs, provide multiple versions of the same product BOM and establish different versions according to different needs: sampling, mass production, packaging, and formula to meet the needs of various units.
RD Change Batch Change
According to the R&D design change order, automatically search for corresponding related documents, such as work orders, purchase requisitions, purchase orders, etc.
Through the "batch change platform," intelligently generate corresponding change orders in batches to avoid supply and demand imbalances caused by excessive or insufficient inventory.
RD Change Batch Change
Inventory Level Forecasting Analysis
Inventory Level Forecasting Analysis
Use "big data collection and analysis" of inventory behavior patterns to help companies pre-plan procurement and production, predict future inventory levels, and achieve benefits such as reducing inventory and idle materials, preventing material shortages and downtime, and shortening production cycles.
Actual Cost Calculation Operation

Perform "cost estimation" for products under development to accurately estimate business costs when quoting.
At the time of actual cost settlement, provide "multiple cost allocation methods," such as standard working hours, actual working hours, quantity, parent cost storage, etc.
For the total cost after the settlement of work-in-progress and finished products, provide "multidimensional cost analysis reports," such as unit cost table, direct material details table, standard and actual cost, standard and actual working hours, and standard and actual consumption difference analysis report.

Quality Control
Quality Control
  • Meets international inspection standards:
    With a complete incoming inspection IQC, process inspection IPQC, patrol inspection operations, and supplier evaluation mechanisms, it provides general inspection, sampling inspection, full inspection, and exemption methods to meet the flexible application of enterprises.
  • Quickly establish quality assurance standards:
    To meet quality control applications, provide international MIL-STD-105D and 105E sampling standards, which can set different inspection standards and inspection items according to products and product categories, such as standard, strict, loose, and exceptional inspection levels.
  • Sound supplier evaluation system:
    The supplier's product quality is scored according to the delivery date and quality… etc. evaluation criteria.
  • Patrol inspection operations:
    Relevant personnel can conduct various stage sampling records for finished products, semi-finished products, finished products, and raw materials in real-time, using patrol inspection operations to directly generate corresponding documents such as quality abnormality orders for quality improvement procedures, processing, and decision-making.